WebSim-News Description - Sinapse Print - Training Simulators & Software for the Printing Industry

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WebSim-News Description

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Production Information

Good & Bad Copies Printed
Time & Cost of the Print Run

Training History

Problems solved (per user)
- Predefined problems and print faults
- User Actions
  - Console Adjustments
  - Press Adjustments/ Repairs
  - Densitometer and Magnifier
    measurements
  - Use of Help System
  - Time and Cost /Action
  - Multimedia used
  - Result of Action (print better or worse)

Overall results and production costs

Total Production Time
Total Multimedia Time
Total Downtime
Cost/Impression
Total Time and Cost

QC Tools

Manual densitometer
Scanning densitometer
Greybar
Magnifier

Console Actions

Web Centering at Reelstand
Web Tension
Emergency Stop
Overall Press Speed
Print Unit Controls (per color and per page)
- - Water Level
- - Overall Ink Flow
- - Ink Key adjustments
  - 6 to 9, following configuration
- Plate Cylinder position
- Lateral and circumferential

RTF Tension
Overlap adjustment
Pin adjustment

Reel sidelay
Turned bar position
Cut-of margin
Blowers

Conveyor

Console Log

Operator actions

Press Components

Press Drive
Ink Station
Dampening Station

Reelstand
- Current reel
  - Reel core
  - Paper
Infeed
- Infeed-roller
- Infeed traction rollers

Printing unit(s)
- Inking system
  - Ink feed roller
  - Inking system rollers
  - From rollers
  - Distributing rollers
  - Riding rollers

Inking fountain
- Ink metering screws
- Ink

Plate cylinder
- Plate cylinder packing
- Plate

Blanket cylinder
- Blanket
  - Blanket packing

Dampening system
- Dampening Spray Bar
- Pipes
- Dampening rollers

Fountain
- Fountain solution

Buzzle wheels
Superstructure
Slitters
Angle bar
Cut off register ribbon

Folder

Upper Folder
- Former
  - Blowers
  - Lead in rollers

Bottom Folder
Web Serverer
Pinch rolls
Cutting cylinder
- Knife

Transfer cylinder
- Tucker blades
- Blade cheek
- Pins

Jaw cylinder
- Jaws
- Brushes
- Tapes

Conveyor

Simulated Print Faults

Bad Ribbon Width
Bad Distance Between Newspaper
Bad Overlap

Circumferential slurring
Creasing after impression
Creasing before impression
Cross Fold shifted
Cross Fold crooked

Dirt marks
Dog ears
Dry-Scumming
Enlargement (dot spread)
Fogging
Folder jam

Greasing
Hickeys

Increased thickness of ink film
Inking
Lateral slurring
Left Right Register
Miss Insertion

Low (smashed blanket)
Off-centered impression
Offset Ribbon Lateral Error
Plate-roller marks
Registration
Section Lateral Moving
Spotting
Tear at foot of register
Tear at former nose
Tear at head of register
Web break
Wrinkling

Diagnostic Help System

Interactive Diagnostics
Possible causes for current problems
Explanations
Solutions

France : Heatset & Flexo at Baggio & 2nd Shots at Branly - New installations: - Finland : Flexo & Sheetfed at Pohjois-Karjalan - Poland: Shots & Flexo added to schools in Warsaw and Bydgoszcz - Japan: Shots at Fujifilm - China : 36 new Flexo/Sheetfed/Gravure at SPPC, QuFu Normal & Dongguan Polytechnic - South Africa : 3 Heatset at Paarl - Mexico : Shots at Uilmac & El Debate - Spain: SHOTS at IES Leixa - REGISTER NOW for 2nd SHOTS Productivity Contest - US: 1 Shots at Diman Regional VTHS & a 6th Shots at Fox Valley College - Gravure & Flexo now compatible Windows 7 - SHOTS with Heidelberg interface available - India: 3 Newspaper simulators at WAN IFRA - Saudi Arabia: Shots at Riyadh Institute - South Korea : Gravure & Shots at Pukyong University - Canada: 6 Shots at Mohawk College - Germany: 10 Shots at JGS Stuttgart - New UPM print jobs in Heatset -

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