• Problems solved (per operator)
  • Predefined problems and print faults
  • Operator Actions
    • Console Adjustments
    • Press Adjustments/ Repairs
    • Densitometer and Magnifier
      measurements

• Use of Help System
• Time and Cost /Action
• Result of Action (print better or worse)

• Overall results and production costs
• Total Production Time

• Total Downtime
• Cost/Impression
• Total Time and Cost

• Reelstand pressure
• Side-lay (lateral) web position
• Nip pressures and tensions

For Corrugated Sheet Presses

• Feeder controls (position of guides, opening gate)
• Board Transfer controls

For All Presses

• Inking pressure
• Printing pressure
• Doctor blades or fountain roll pressure
• Ink pump speed
• Viscosity and pH sensors
• Dryer temperature and airflow
• UV curing level
• Print Register

For Web Presses (Central Impression and In Line)

• Unwind section
  • Brake
• Nip Roll System
• Web Cleaner
• Infeed Section
  • Anti-static system
  • Corona treatment
  • Idler rolls

• Web Guide System
• Chill Rollers
  • Web Viewer
  • Slitter
  • Rewind Section
    • Dancer - rewind
    • Lay On Roll

For In Line Presses Only

• Lamination Unit
• Rotary Die Cutter Station
• Waste Removal Unit

For Corrugated Sheet Presses

• Feed section

• Feed gate
• Side or feed guide
• Back Stop
• Rotating Lead Edge Feeder
• Suction Device

• Board transfer system

• Vacuum Transfer
• Pull Roll Collars

• Rotary Die Cutter Station

• Adhesion
• Bad Waste Ejection
• Bad Waste Removal
• Bleeding

• Blocking
• Bounce
• Brittleness of Ink
• Chattering
• Color Off
• Comet Streak

• Creasing Instead of Cutting
• Crushed Board
• Curling
• Cut to Print Register
• Cutting Instead of Creasing
• Die Cutting through Liner

• Dirty Print
• Distortion of Plate
• Distortion of Substrate
• Donuts
• Dot Gain
• Double inking

• Dragging
• Dropped Dots
• Explosion
• Feathering on Trailing Edges
• Fill-in
• Film Shrinking

• Fish Eyes
• Flooding
• Ghosting
• Grease Stains
• Halo
• Ink Rotation

• Ink Starvation
• Laminate to Print Register
• Laminate Width
• LFL Problem
• Lines
• Mark

• Marks on Web Edge
• Mis Register
• Misregister (print-structure)

• Missing Labels

• Moire
• Mottle
• No More Laminate
• No Printing
• No Slitting
• No Substrate

• Not Creasing
• Not Cutting
• Picking
• Pinholing
• Poor Creasing
• Press Stop

• Printed Dust
• Production Width
• Repeat Length
• Reticulation
• Roll Not Shippable
• Scratches

• Screening
• Set Off
• Skipout
• Slitter Jam
• Slur
• Splashing

• Stack Not Conform
• Start Sequence
• Striations
• Substrate Burnt
• Tracking
• Trapping

• Uncut Flats, Poorly Cut Flats
• Undesired Odor
• Uneven Print Colors
• Unreadable Bar Code
• VOC Level
• Wash Boarding

• Web Break
• Wrinkles
• Wrong Color
• Wrong Cutting Length
• Wrong Density
• Wrong Design