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What is a Print Simulator
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The way it is seen by the Industry Professionals

"The simulator is a diagnostic and training program that utilizes custom-designed software packages to interactively practice problem-solving techniques off-press. Included in the software is a monitoring and cost analysis that allows the training process to correlate effective press utilization versus the theoretical cost on a "live" press."

The objective for printers is to improve the overall utilization of equipment, improve quality of the printed product and increase profitability through the enhanced skills of employees.

Suppliers will benefit by the training of personnel who will interact in the pressrooms of their customers"

Director Trade Association - Flexography



The simulator puts a press (2 color - 8 color) at the user’s fingertips. It operates on standard PCs, using a specialized image manipulation card and two large monitors. One of the monitors displays the press control console, and the second monitor shows the printed result.

The press control monitor contains the controls for infeed and tension, ink and water, speed, cut-off, plate cylinder, dryer temperature. It also lets the operator check the press itself : reel cores, blanket condition, ink tack, fountain temperature, scan cells, nip pressure, tucker blade height, etc.
On the print copy monitor, the operator can view the job in several ways. He can check several pages at time or compare "printed" output to the "proof" copy. The dots can be checked with the magnifier, the folds can be verified, the pinholes counted. The print copy also has a control strip and the operator can use a magnifier or densitometer to check register, gray balance, dot gain, slurring, density, trapping, ...

The simulator is intended to help new printers acquire skills and to help experienced personnel sharpen and extend their existing knowledge. It plays the same sort of role as a flight simulator for pilots. It can be used in two ways: standard or problem-solving.

In the standard mode the press is perfectly adjusted, and only the trainee’s actions will cause problems. This let the operators experiment with temperature and pressure adjusments, see what happens when the viscosity changes or the ribbons advance, etc. It helps them understand the way the press works.

In the problem-solving mode, the trainee will be confronted with unexpected problems and will learn how to analyze them, how to check, what the cause might be, and how to correct the problem.

The powerful scenario generator lets experienced personnel create production problems that will allow anyone in the pressroom, from apprentice to craftsman, to learn problem-solving skills and gain knowledge that will advance his job performance and value.

Simulator users report hat they have greatly reduced the training time for new employees. They also report that they have been able to dramatically increase the confidence and skill levels of current personnel and that this decreases the average make-ready times and increases the percentage of good copies in the press run.

Offset simulators now driven by a real control console NOTE: Each Print process uses different materials and different presses - the simulators model these differences. Consult the different product pages for more details.


US: 1 Shots at Diman Regional VTHS & a 6th Shots at Fox Valley College  -   New UPM print jobs in Heatset  -   Canada: 6 Shots at Mohawk College  -   SHOTS with Heidelberg interface available  -   South Africa : 3 Heatset at Paarl  -   Germany: 10 Shots at JGS Stuttgart  -  REGISTER NOW for 2nd SHOTS Productivity Contest  -   Japan: Shots at Fujifilm  -   Saudi Arabia: Shots at Riyadh Institute  -   China : 36 new Flexo/Sheetfed/Gravure at SPPC, QuFu Normal & Dongguan Polytechnic  -   Mexico : Shots at Uilmac & El Debate  -   France : Heatset & Flexo at Baggio & 2nd Shots at Branly  -   Finland : Flexo & Sheetfed at Pohjois-Karjalan  -   South Korea : Gravure & Shots at Pukyong University  -   New installations:  -   Poland: Shots & Flexo added to schools in Warsaw and Bydgoszcz  -   Spain: SHOTS at IES Leixa  -   India: 3 Newspaper simulators at WAN IFRA  -   Gravure & Flexo now compatible Windows 7  -  
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